Device Configuration
2. It can be equipped with functions such as automatic feeding, automatic cutting, automatic receiving, etc., and the machine operation is simple and fast;
3. The setting of various parameters fully ensure the continuity of board loading and cutting;
4. The main transmission components adopt precision stepping motors and servo motors, and the pneumatic components adopt international brands, which makes the repeat positioning accuracy high;
5. The whole machine adopts Mitsubishi PLC+WEINVIEW touch screen control,The operation interface is simple and convenient;
6. Equipment working voltage: 220 V 50Hz;
7. Efficiency: 25s/pcs (150*150mm, 4 cuts For reference);
8. The working area is protected by a safety photoelectric switch.
Machine cut-board action description
1. The PCBA board is sent out to the predetermined track through the upper board mechanism; the transportation track sends the PCBA to the top of the lower straight knife, the lower straight knife is raised, and the upper straight knife comes over to cut in the Y direction; follow the set cutting position and set Y All directions are cut completely.
2. The PCBA cuted in the Y direction flows through the track to multiple groups of multiple knives for one-time slitting in the X direction.
3. The cuted PCBA products fall onto the discharge conveyor belt, and flow into the next station through the conveyor belt.
Remarks: A piece of small circuit board that has been cut can be connected to the pick and place in tray machine.
Brief description of the machine
Fully automatic on-line V-slot splitting machine has further improved the quality of splitting; it can realize the automatic splitting of V-slot X and Y directions, and split aluminum substrates, copper substrates, FR4, fiberglass board is cut clean and free of lint, and the splitter can be connected to the assembly line to realize automatic splitting without manual placement; the split boards are transported through the assembly line, which greatly saves manpower and fully realizes unmanned splitting operations.
Features
I .The equipment adopts a single group of multi-knife automatic splitting, making different knives according to different products. And it is convenient and quick to change products;
2. The electrical control part can be selected in the human-computer interface, which is convenient to open or shield;
3. Human-machine interface, light curtain form and acrylic cover are used on the table to ensure safety;
4. Can be equipped with a dust suction device according to customer requirements;
5. Floor-standing structure is adopted as a whole;
6. The frame of the automatic line equipment adopting square steel welded frame,sheet metal sealing plate,surface baked steel paint;
7. The work surface of the equipment is made of 45# steel plate or A L6061 aluminum plate;
8. The equipment is suitable for all jigsaw panels with V grooves;
9. Cutting material: fiberboard, aluminum substrate, copper substrate;
10. Data monitoring system: boot time monitoring .capacity monitoring, equipment failure information and automatic rejection system, etc.;
11 .Cut-board working method: use board feeder or direct suction cup to connect the assembly line to feed or suck PCBA into the sub-board mold. After the mold is installed, go through the set program route and follow the V-slot of the PCBA splicing board to finish. After slitting, the product and waste are sucked away by suction cups at the same time. The waste material is sent to the waste frame, and the product is sent to the tray on the assembly line and sent away. Fully realize unmanned production in cyclic operation.
Technical parameter
1.設(shè)備外形規(guī)格
機(jī)器名稱Machine name
全自動(dòng)在線V槽雙方向分板機(jī)Full automatic on-line V-slot two-way board splitting machine
機(jī)器型號Machine model
XJVC-12A
外形尺寸Overall dimension
L*W*H=1720*800*1650MM
外形appearance
立式vertical
重量weight
600KG
顏色colour
電腦白Computer white
2.設(shè)備供應(yīng)要求
電源供應(yīng)Power supply
AC220V 2000W
環(huán)境要求Environmental requirements
清潔干燥環(huán)境，避免潮濕或高溫Clean and dry environment and avoid humidity or high temperature
工作氣壓/管徑Working pressure / pipe diameter
≥0.6MP/8MM
零件離切割線最小距離Minimum distance from part to
≥1.5MM
最大最小分板長度：Maximum and minimum partition
300*300MM 12*12MM
進(jìn)板口調(diào)節(jié)board inlet adjustment
前側(cè)固定，后側(cè)活動(dòng)調(diào)節(jié)(Front fixed, rear movable adjustment)
PCB板元器件最高高度Maximum height of PCB
PCB反面零件限高20MM,正面限高為35MM(The height limit of PCB reverse side parts is 20mm and the height limit of front side is 35mm)
3.設(shè)備軟件部分
控制器Controller
PLC
參數(shù)設(shè)置Parameter setting
根據(jù)V槽的尺寸觸摸屏直接輸入According to the size of the V-slot, it is input directly from the touch screen
儲(chǔ)存模塊Storage module
可儲(chǔ)存50組程序It can store 50 groups of programs
觸摸屏touch screen
威綸觸摸屏WEINVIEW touch screen
光纖傳感器Optical fiber sensor
歐姆龍OMRON
4.刀片
金屬屬性Metal properties
日本進(jìn)口高速鋼High speed steel imported from Japan
刀片角度Blade angle
10-30度（可選擇）10-30Degree (optional)
使用壽命service life
5KM
刀模精度Knife mold accuracy
0.1MM
5.主控分板系統(tǒng)
分板效率Board splitting efficiency
25s/PCS（200*150mm）標(biāo)準(zhǔn)速度切4刀為參照（25S / PCS (200 * 150mm) standard speed cutting 4 knives as reference）
步進(jìn)伺服器Step Servo
山濃/松下（SANNOON/PANASONIC）
導(dǎo)軌絲桿Guide screw
上銀導(dǎo)軌絲桿HIWIN guide screw
氣動(dòng)配件Pneumatic accessories
AIRTAC/SMC
流水線最大長寬Maximum length and width of pipeline
650mm*250mm（可訂制customizable）
分板速度Board splitting speed
0-800mm/s
吸盤機(jī)械手運(yùn)動(dòng)控制方式Suction cup manipulator motion control mode
步進(jìn)馬達(dá)+導(dǎo)軌+皮帶傳動(dòng)Stepper motor + guide rail + belt drive
吸塵方式及效率Dust collection mode and efficiency
刀組下吸塵15Q0W（Dust suction under knife set 1500W）
分板厚度Thickness of slitting board
0.4-3.5mm
6.其他功能
誤操作防護(hù)Misoperation protection
光柵傳感器及軟件三重防護(hù)Triple protection of grating sensor and software
零件表面處理Part surface treatment
陽極電鍍Anodic plating
安全防護(hù)safety protection
急停Emergency stop
斷電斷氣功能Power off and gas cut-off function
有yes
自檢功能Self checking function
開機(jī)時(shí)間監(jiān)控，產(chǎn)能監(jiān)控，設(shè)備故障信息及自動(dòng)排異系統(tǒng)
設(shè)備主要部分main part of the equipment
送板機(jī)（流水線），吸盤，三軸移動(dòng)分板平臺，吸塵器
工作方式operation mode
自動(dòng)機(jī)械手在線分切送板Automatic manipulator on-line cutting and feeding board
適用范圍Scope of application
插件/貼片后PCB板的雙方向V槽Two-way V-slot of PCB after plug-in / SMD
Equipment appearance specifications
equipment supply requirements
equipment software
blade
Main control cut-board system
other functions
Startup time monitoring, capacity monitoring, equipment fault information and automatic rejection system
board loading machine (assembly line), suction cup, three-axis moving board splitting platform, vacuum cleaner
Contact me
Company : Guangdong Xiangjie Intelligent Technology Co., Ltd.
Address : No.105,Langbei Road,Changhuang Road,Changping Town,Dongguan City,Guangdong Province,China
Zip Code :523570
Email : alanhe@smtxj.com
whatsapp :+86 13650031915
Tel/Skype :+86 13650031915
website : http://www.xonje.com/en/
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